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On-Site Services

On-site Safety Valve Repair and Recertification

With an ever-increasing need for specialised services, Enserve have heeded the call. Ensuring the best equipment total cost of ownership to our customers through our services to be performed on site.

After hours of consultation with customers and our very own internal expertise, we have designed and built two fully functional mobile workshops. One of which is used for Safety valve repair and recertification, the second is used for Oxygen service cleaning, with various more options and builds to come.

These options enable us to mobilize our specialized equipment at a moment’s notice and be at any customer within Southern Africa and neighbouring countries. This reduces ever increasing transport costs as well as eliminating risk of cargo on the road.

Customers enjoy on site Quality control benefits as they are able to view the work being done live anywhere within the plant. The Safety valve repair and recertification workshop is fitted with a world class modular safety valve test bench.

After close inspection we saw a need for a site oxygen service clean room for the Oxygen plants, we then designed and built a world class mobile Oxygen Service Unit to assist with that, these oxygen plants are often found in very rural areas of Southern Africa and require a very clean environment where components are cleaned to particles per square cm in inspected through rigorous controls.

Utilising both units together we are able to give the customers the best services anywhere they need it.

With plans to build additional modular mobile workshops including one that would complement our Instrumentation & Control department to provide repair and calibration on site wherever our customers are situated.

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On-Site Valve Refurbishment

The need for cost-saving is an ever-growing demand throughout the industry. In addition to the removal and installation of valves and through innovative designs, planning, and vast knowledge of site operations, Enserve now offers a comprehensive range of valve site services to its customers. A Dedicated, highly skilled crew experienced in On-Site refurbishment are able to mobilise within a moment’s notice. This is what sets the company apart from it’s competitors. Enserve has to date successfully completed on-site valve refurbishment projects for customers such as:

  • Eskom Tutuka, Matla, Duvha, Majuba, Lethabo & Kusile
  • Sasol Secunda, Sasolburg & Temane
  • Sappi Ngodwana
  • PetroSA
  • Abengoa Khi Solar One
  • Saldanha Steel
  • Impala Platinum Refineries
  • Air Liquide

The sizes of the projects vary from 180 various valves to 1200 valves, proving that no project is too big or too small for our On-Site Operations crew.

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On-Site Valve Pressure Testing
Reduced downtime due to predictive maintenance saves costs, increases productivity and sets a structured approach to maintenance due to less frequent failures. Enserve provides the following services to assist with this regard:
  • Online & In-Situ Re-Setting of Safety and Relief Valves
  • Online & In-Situ Re-Certification of Safety Valves.
  • Safety Valve Floating services
  • Valve Pressure test services on-site during maintenance.

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On-Site Machining

The company has partnered with market-leading partners to aid in On-Site Machining services, which includes but is not limited to:

  • On-Site Flange Facing
  • On-Site Drilling & Tapping
  • On-Site Milling
  • On-Site Boring, Cutting & Grinding
  • On-Site Torquing
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On-Site Control Valve Re-Calibration Services

With cutting edge technology, Enserve provides On-Site Re-Calibration of Control valves and instrumentation and the maintenance thereof. This preventative maintenance measure is a cost-effective way to reduce downtime and planned maintenance.

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"Strive for perfection in everything you do. Take the best that exists and make it better. When it does not exist, design it."

Sir Henry Royce